[eBook Code] Guidelines for Process Safety During the Transient Operating Mode (eBook Code, 1st)

· 제목 : [eBook Code] Guidelines for Process Safety During the Transient Operating Mode (eBook Code, 1st) (Managing Risks during Process Start-ups and Shut-downs)
· 분류 : 외국도서 > 기술공학 > 기술공학 > 생화학
· ISBN : 9781119529217
· 쪽수 : 288쪽
· 출판일 : 2021-01-28

List of Figures xi

List of Tables xiii

Acronyms and Abbreviations xv

Glossary xvii

Acknowledgments xxiii

Dedication xxv

Foreword xxvii

Preface xxxi

1 Introduction 1

1 1 Introduction 1

1 2 Scope 1

1 3 Audience 5

1 4 Benefits 6

1 5 Applying CCPS Risk Based Process Safety (RBPS) 6

1 6 Incident discussions and guidance 7

1 7 Framework 8

2 Defining the Transition Times 16

2 1 Introduction 16

2 2 Defining the modes of operation 16

2 3 Responses to deviations during operations 17

2 4 A start-up incident 23

Contents vi

Part I—Normal Operations

3 Normal Operations 29

3 1 Introduction 29

3 2 The normal operation 29

3 3 Procedures 37

3 4 Performing a normal shut-down 39

3 5 Start-up after a normal shut-down 40

3 6 Incidents and lessons learned 41

3 7 How the RBPS elements apply 43

4 Process Shutdowns 45

4 1 Introduction 45

4 2 The process shutdown 46

4 3 Projects requiring equipment or process unit shutdowns 48

4 4 A brief project life cycle phase overview 52

4 5 Preparing for planned project-related shutdowns 62

4 6 Start-up after planned project-related shutdowns 66

4 7 Incidents and lessons learned 69

4 8 How the RBPS elements apply 72

5 Facility Shutdowns 73

5 1 Introduction 73

5 2 The facility shutdown 73

5 3 Projects requiring a process unit or facility project-related shutdown 75

5 4 Preparing for a facility project-related shutdown 80

5 5 Start-up after a facility project-related shutdown 81

Contents vii

5 6 Incidents and lessons learned 83

5 7 How the RBPS elements apply 95

Part II—Abnormal and Emergency Operations

6 Recovery 99

6 1 Introduction 99

6 2 Recovering from an abnormal operation 99

6 3 Anticipating abnormal operations 100

6 4 Managing abnormal operations 103

6 5 Incidents and lessons learned 110

6 6 How the RBPS elements apply 113

7 Unscheduled Shutdowns 115

7 1 Introduction 115

7 2 Unscheduled shutdowns 115

7 3 Anticipating and preparing for unscheduled shutdowns 116

7 4 Start-up after activating an unscheduled shut-down 119

7 5 Managing unscheduled shutdowns caused by natural hazard events 121

7 6 Incidents and lessons learned 126

7 7 How the RBPS elements apply 139

8 Emergency Shutdowns 141

8 1 Introduction 141

8 2 Emergency shutdowns 141

8 3 Safely responding to an incident 142

8 4 Anticipating and preparing for shut-downs in an emergency 143

8 5 Start-up after an emergency shutdown 150

Contents viii

8 6 Incidents and lessons learned 153

8 7 How the RBPS elements apply 156

Part III—Other Considerations

9 Other Transition Time Considerations 159

9 1 Introduction 159

9 2 A Life Cycle overview 160

9 3 Commissioning and initial start-up considerations 167

9 4 Incidents and lessons learned, commissioning and initial start-ups 174

9 5 End-of-life shut-down considerations 179

9 6 Mothballing considerations 182

9 7 Incidents and lessons learned, mothballing 183

9 8 Decommissioning considerations 184

9 9 Incidents and lessons learned, decommissioning 185

9 10 How the RBPS elements apply 186

10 Risk Based Process Safety (RBPS) Considerations 187

10 1 Introduction 187

10 2 An RBPS Overview 189

10 3 Applying RBPS to each transient operating mode 194

10 4 Effects of weak operational discipline 204

10 5 Approach for improving process safety performance 205

Appendix A 209

Transient operating modes: incident review and guidance 209

A 1 Introduction 209

A 2 Review of incidents during transient operating modes 209

A 3 Managing the unexpected during transient operating modes 223

References 237

Index 250